Industrial Controls

COP-21R Handheld Industrial Direction Controller Two-Button Control Box Yellow Handle

The COP-21R Handheld Industrial Direction Controller is a robust, two-button control box designed for precise directional control in industrial applications. Featuring a bright yellow handle for enhanced visibility and ergonomic design, it is ideal for crane operation, hoists, and heavy machinery requiring reliable up/down control. Built for durability in harsh environments, this controller ensures safe and efficient operation.

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Description

The COP-21R controller is a handheld industrial device engineered to provide dependable directional control for various machinery, including electric hoists, cranes, conveyors, and automated systems. Its two-button layout simplifies command inputs, enhancing operator safety and accuracy. Constructed with a waterproof and anti-oil ABS body, this control box resists dust, moisture, and industrial contaminants, making it suitable for outdoor and heavy-duty factory environments. With compatibility for 380V systems and a yellow ergonomic handle for comfort and safety, the COP-21R optimizes operational efficiency and reduces accident risks in industrial settings.

Parameter Specification
Model COP-21R
Button Type Push lock with capacitor
Number of Buttons Two ON buttons
Capacitor Values 1 µF, 30 µF, 40 µF, 50 µF (customizable)
Rated Insulation Voltage (Ui) 500V
Rated Thermal Current (Ith) 2A
AC-15 Contact Rating 250V, 5A
Dimensions (L x W x H) 230 mm x 52 mm x 63 mm

Controller 1

Key Features

  • Durable ABS housing for water, oil, and dust resistance

  • Bright yellow ergonomic handle for easy identification and comfortable grip

  • Two-button layout for simple up/down directional control

  • Compatible with 380V electric hoists and industrial machinery

  • Compact handheld design ensures portability and ease of use

  • Reliable switch components designed for heavy-duty industrial environments

  • Safety certifications ensuring compliance with industrial standards

Product Advantages

  • Enhances operator safety by minimizing risks during equipment operation

  • Resistant to harsh industrial conditions, extending product lifespan

  • Improves operational precision with tactile, easy-to-use controls

  • Reduces downtime by enabling quick, responsive machine control

  • Portable and lightweight for flexible use across different workstations

  • Supports energy-efficient and optimized equipment performance through precise control

  • Complies with safety regulations and reduces workplace accidents

Controller 4

Installation Steps and Maintenance

  1. Ensure the power to the connected machine is turned off before installation.

  2. Mount the controller securely using the designated fixing points or attach it to the operator’s position for handheld use.

  3. Connect wiring according to the electrical diagram, ensuring all terminals are firmly secured and insulated.

  4. Test the button functions without load to confirm proper signal transmission.

  5. Power on the machine and perform operational tests with load while maintaining safety precautions.

  6. For maintenance, regularly inspect the controller for damage, wear, or contamination.

  7. Clean the surface with a dry cloth; avoid water pressure or chemical cleaners to maintain waterproof integrity.

  8. Replace worn or malfunctioning buttons immediately to ensure operational safety.

Product Applications

The COP-21R Handheld Industrial Direction Controller is highly versatile and can be applied across a broad range of industrial scenarios requiring reliable and precise directional control. Its robust design and two-button interface make it ideal for the following applications:

  • Cranes and Hoists Control: Primarily used for up/down and directional control in electric hoists and overhead cranes in factories, construction sites, and warehouses. It enables operators to safely maneuver heavy loads with tactile feedback and ergonomic handling.

  • Industrial Conveyor Systems: Facilitates directional control of conveyor belts used in manufacturing assembly lines, packaging plants, and material handling systems. The controller ensures smooth and accurate operation of equipment for loading, unloading, and transferring goods.

  • Automated and Robotic Equipment: Suitable for manual override and directional commands in automated production lines, robotic arms, and CNC machinery, enhancing safety by providing direct human control when needed.

  • Construction and Heavy Machinery: Ideal for operating machinery such as concrete pumps, lifts, and other mobile construction equipment where precise directional control is crucial for safety and efficiency.

  • Material Handling Equipment: Can be integrated with forklifts, stackers, and pallet jacks for intuitive manual directional inputs that improve maneuverability in tight spaces and busy warehouses.

  • Manufacturing and Assembly Lines: Used in assembly processes requiring manual directional inputs or movement of parts and equipment to specific stations or positions.

  • Agricultural and Mining Equipment: Adapted for durable outdoor use in controlling directional movements of specialized machinery in harsh environments such as mining drills or agricultural machinery.

  • Energy and Utility Systems: Operates mechanical components in energy plants, such as valves, pumps, and hoist mechanisms, supporting maintenance and emergency controls.

  • Safety Critical Systems: Because of its simple yet effective control layout with safety-certified components, it is commonly used in environments where quick and reliable emergency stop or directional control is vital to protect personnel and equipment.

Overall, the COP-21R controller is suited for industrial remote controlsheavy-duty directional switches, and manual machine control where durability, reliability, and safety compliance are paramount. Its long-lasting construction and ergonomic design support demanding industrial operations across sectors such as manufacturing, logistics, construction, energy, and automation.

FAQ

How should the controller be maintained for long service life?

Regular cleaning, inspection for damage, and prompt replacement of worn parts are recommended for optimal maintenance.

Can it be used with other industrial machines aside from cranes?

Absolutely, it is compatible with various industrial machines such as conveyors, automated systems, and lifting equipment.

What voltage systems does this controller support?

It supports 380V electric hoist systems commonly used in industrial applications.

Is the COP-21R suitable for outdoor use?

Yes, it is designed with a waterproof and dust-resistant ABS body suitable for harsh environments.

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