COP Series

Industrial Controller COP-21J Industrial Control station emergency stop button

The Industrial Controller COP-21J is a reliable and high-performance industrial control station equipped with an emergency stop button designed to enhance safety and control in various industrial environments. This waterproof, robust control station ensures seamless operation and instant shutdown capabilities for machinery and processes. Ideal for heavy-duty applications, it combines ergonomic design with durable construction.

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Description

The COP-21J Industrial Control Station is engineered for precise control and optimal safety in industrial automation. Featuring a prominent emergency stop button, it facilitates immediate machine shutdown in emergencies, preventing accidents and equipment damage. Its waterproof design and sturdy casing make it suitable for harsh factory floors, construction sites, and outdoor industrial settings. The device supports wireless control options, expanding installation flexibility, and ensuring reliable command over critical operations.

Controller 1

Key Features

  • Emergency Stop Button: Large, red, mushroom-shaped for immediate machine shutdown in emergencies.

  • Waterproof and Durable: Resistant to dust, water, and rough handling in industrial environments.

  • Wireless Control Option: Enables flexible, remote operation of hoists and machinery.

  • Ergonomic Design: Comfortable for operators, suitable for prolonged use.

  • High Voltage Compatibility: Supports up to AC250V for versatile industrial equipment.

  • Easy Installation: Compact design with mounting flexibility.

  • Compliance: Meets international safety standards for emergency stop devices.

  • Robust Construction: Built to withstand vibration, impact, and extreme temperatures.

Item Description
Control Switch Type 2 phase direct contact switch, spring return, three groups of normally open contacts working simultaneously
Reset Type Automatic reset
Voltage Rating (Ui) 500V
Thermal Current (Ith) 2.2 KW
AC-15 Rating 250V 2.2 KW
Contact Operation Three groups of normally open contacts operate together
Dimensions (L × W × H) 155 mm × 55.5 mm × 71.5 mm

Product Advantages

  • Enhanced Safety: Quick and reliable emergency shutdown reduces accident risks and equipment damage.

  • Operational Efficiency: Wireless capabilities reduce cable clutter and maintenance costs.

  • Versatility: Suitable for various industrial sectors including manufacturing, material handling, and automation.

  • Durability: Designed to endure the toughest environments, lowering downtime.

  • User-Friendly: Clear visual indicators and ergonomic button placement enhance operator response time.

  • Regulatory Compliance: Adhering to standards such as IEC and ISO provides peace of mind and legal conformity.

Controller 2

Installation and Maintenance Instructions

Installation Steps:

  1. Select an accessible height (1.2 to 1.5 meters above floor) suitable for average operators.

  2. Position the control station with clear line-of-sight to the machinery for safe monitoring.

  3. Secure the unit using the provided mounting brackets or fixings.

  4. Connect the control station wiring according to the supplied schematic, ensuring correct polarity and grounding.

  5. Test the emergency stop functionality before regular operation.

  6. For wireless models, pair the control station with respective receiver units following protocol.

Maintenance Tips:

  • Inspect the emergency stop button and housing regularly for signs of wear or damage.

  • Clean the control station housing to prevent dirt and grime build-up, especially around the button.

  • Verify electrical connections on a scheduled basis to prevent outages or faults.

  • Check battery status on wireless models and replace batteries as required.

  • Test emergency stop function monthly to ensure immediate response capability.

  • Replace worn or malfunctioning parts promptly to maintain safety standards.

Product Applications

The COP-21J Industrial Control Station is widely applicable in:

Manufacturing Automation: Controls assembly lines, robotic arms, and conveyor belts, ensuring rapid shutdown in emergencies.

Material Handling Equipment: Operates cranes, hoists, and forklifts, providing safe movement control.

Construction Sites: Manages heavy machinery, cranes, and lifts in rugged outdoor conditions.

Energy Sector: Controls power generation equipment, gas pipelines, and utility grid systems.

Transportation Systems: Used in railroads, airports, and traffic control for secure operation management.

Chemical and Pharmaceutical Plants: Facilitates precise process control adhering to safety regulations.

Packaging and Printing: Provides emergency stop functions on high-speed packaging lines.

Industrial Automation Integration: Compatible with PLCs and DCS for seamless industrial process management.

FAQ

What is the main purpose of the COP-21J Industrial Control Station?

It provides a reliable control interface with an emergency stop feature to quickly halt machinery and processes for enhanced safety.

Can this control station be used wirelessly?

Yes, certain models support wireless operation for flexible and remote control of industrial equipment.

Is the COP-21J waterproof?

Yes, it is designed with waterproof features to withstand harsh industrial environments including outdoor use.

How often should I test the emergency stop button?

It is recommended to test the emergency stop function at least once a month to ensure proper operation.

What industries benefit from using this industrial controller?

Manufacturing, construction, energy, transportation, chemical, pharmaceutical, and packaging industries are common users.

Does it comply with safety standards?

Yes, it meets international standards such as IEC and ISO for emergency stop devices.

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